Chassis Welding Parts
Free CAE Analysis, Rapid Modeling, 24-Hour Quotation. Plus, Complimentary Welding Testing Support!
UPLOAD A PART >>
SAMPLE DESIGN ANALYSIS >>
Certificate
IATF TS16949:2016/Critical to Quality
55 million
Parts finished each month
15+
R&D Engineer
20+
Steel & Aluminum
Metal Machining
Chassis welding components offer remarkable strength and exceptional rigidity, streamlining manufacturing for greater efficiency. Furthermore, they significantly boost chassis durability, ensuring vehicles stand the test of time. Whether it's strength or longevity, chassis welding components are an excellent choice!
Motor Bracket
Rod Connecting
Motor Mount
Mounting Bracket
Design and CAE Analysis
Have you ever pondered the challenges faced in the metal stamping parts industry, especially when dealing with high-strength steel materials boasting yield strengths exceeding 600 MPa? Overcoming rebound issues can indeed be a formidable task! However, we are steadfast in our commitment to finding solutions. This is precisely why we continue to conduct research on the springback phenomenon in stamped parts. Are you curious about the factors influencing the rebound of metal stamping parts for automobiles? Look no further! Our editorial provides insightful information to address your inquiries.
Processing Capabilities
| Processing Capabilities | Remark | ||
|---|---|---|---|
| Stamping Maximum Part Size | Maximum coil material width： 600mm Maximum thickness （T）： 6.0mm | Stamping Maximum Part Size | The three-in-one feeding machine, paired with a 315-ton punch, imposes a limitation on material thickness, restricting it to within 6.0mm |
| Stamping Minimum Part Size | Minimum width of the coil material is 300mm Minimum thickness （T）： 1.0mm | Stamping Minimum Part Size | The 160T punch, equipped with an older-style feeder, requires a material thickness of no less than 1.0mm |
| Stamped product tolerances | Punching tolerance：0.05mm | ||
| Resistance welding strength | Pull-off force experiment：25KN | ||
| Electrophoresis | Film thickness: 15-35um Salt spray test: 720h without red rust | ||
| Dacromet | Film thickness: 8um Salt spray test: 720h without red rust | ||
| Galvanization | Film thickness: 8-15um Salt spray test: 240h without red rust | ||
| Galvanized nickel | Film thickness: 8-15um Salt spray test: 1500h without red rust |
Manufacturing Processes and Materials
| zhangasn | Manufacturing Processes and Materials | Manufacturing Processes and Materials | |
|---|---|---|---|
Steel Plate | Hot dip galvanized sheet Electro galvanized sheet Tinplate Composite steel plate Color coated steel plate | Aluminum Plate | 5052 stretched aluminum plate 6063 stretched aluminum plate 6082 stretched aluminum plate 5754 stretched aluminum plate 5083 stretched aluminum plate |
Product Testing
Hardness Test
A hardness test is typically conducted by applying a specifically dimensioned and loaded object (an indenter) onto the material's surface for testing. Hardness is determined either by measuring the depth of indenter penetration or by assessing the size of the impression left by the indenter.
Tensile Test
Tensile testing is a destructive testing process that yields valuable information about the tensile strength, yield strength, and ductility of metallic materials. It measures the force needed to fracture a composite or plastic specimen and the degree to which the specimen stretches or elongates until reaching that breaking point.
Blue Light Scanning
Blue light scanning is a high-precision dimensional measurement method that creates a three-dimensional model of an object, enabling a series of dimensional measurements. This process involves projecting a blue light grid onto the object's surface and employing a high-precision camera to capture the grid.
Roughness Testing
A roughness tester is employed for the rapid and precise assessment of the surface texture or roughness of a material. This device provides measurements of both the roughness depth (Rz) and the mean roughness value (Ra), expressed in micrometers or microns (μm).
Processing Capacity
How Many Years of Experience Do We Have in Automotive Component Processing?
Our product range encompasses automotive suspension, shock absorption, and various other automobile systems. We proudly serve global brands, delivering top-notch services.
Process Flow
- Automatic Pipe Cutting: Numerical control (CNC), Automatic Inspection, Packing.
- Cold Extrusion Forming: Numerical control (CNC), Surface Treatment (Galvanization, Zinc Nickel Alloy, Heat Treatment, Cataphoresis, Dacromet), Automatic Assembly, Automatic Inspection, Packing.
- Laser Cutting: Stamping, Welding (Resistance Welding, Argon Arc Welding), Pressing Rivet, Automatic Assembly, Surface Treatment (Galvanization, Zinc Nickel Alloy, Heat Treatment, Cataphoresis, Dacromet), Automatic Assembly, Automatic Inspection, Packing.
- Forging: Numerical control (CNC), Surface Treatment (Galvanization, Zinc Nickel Alloy, Heat Treatment, Cataphoresis, Dacromet), Automatic Assembly, Automatic Inspection, Packing.
Project Management Process
Requirement input (drawing. standard technical requirement)
1
Quotation
2
Starting
3
Products planning (CAE analyse,prem-inary planning)
4
Products design (sample –softmold -DV)
5
Products design (sample –softmold -DV)
6
Product validation
7
Sample(PV-PPAP)
8
2TP
9
OTS
10
INDUCED CONVERSION PLATE
Details of induced transformation section
Cooperative Partner
Company Advantages
TEAM
A professional technical team of CAE analysis, mold design, CNC, prototyping and project management
Efficient
Intelligent and digital integration of management mechanism
Quality
Perfect quality control system and project management system in the automotive industry
Experience
More than 10 years of experience in the automotive industry, serving first-line auto parts companies, products are ultimately used in mainstream carmakers
Service
Flattening management, fast response, increased service efficiency
Sustainable
The company is equipped with green photo voltaic energy to promote sustainable development
Company Certificates
Frequently Asked Questions
How many years of experience do we have in the processing of automotive components? Our products cover suspension,shock absorption, and other systems in automobiles, providing services to global brands
After receiving detailed information(your 2D/3D drawings), we will quote you within 12 hours. If the quote is delayed by some reasons, we will notify you.
Contact Us
Complete control over products allows us to ensure our customers receive the best quality prices and service
INQUIRY FORM
After years of devepopment, the company's welding technology mainnly includes gas shielded welding, arc welding, laser welding and kinds of welding technologies, combined with automatic assemble lines, through Ultrasonic Testing (UT), Radiographic Testing(RT), Magnetic particle Testing(MT) Penetrant Testing(PT), Eddy Current Testing(ET), Pull-off force of testing, to achieve high capacity, high quality and safer welding assemblies, we could supply CAE, MOLDING and 24-hour quick quotation to provide customers with better service for chassis stamping parts and maching parts.
- Various automotive accessories
- Over 12 years of experience in mechanical processing
- Achieve strict precision machining and tolerances
- Consistency between quality and process
- Can achieve customized services
- On time delivery