Metal Stamping Parts and Design for Custom Parts
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Certificate
IATF TS16949:2016/Critical to Quality
55 million
Parts finished each month
15+
R&D Engineer
20+
Steel & Aluminum
Metal Machining
Precision stamping, deep drawing, complex parts forming, we can do it well! Rich Experience in a variety of surface treatments Bench testing, salt spray testing, we are good at it!
Welding with Nut
Half Side Stretching Parts
Closed Streching Parts
Stamping Parts with Thickness above 8mm
Design and CAE analysis
Have you ever wondered about the challenges of metal stamping parts in the industry? Especially for high strength steel materials with yield strength over 600Mpa rebound can be a tough nut to crack!
Despite the hurdles, we believe in finding solutions! That's why we're researching further on the springback (spring back)of stamped parts.
Curious about the factors that affect the rebound of metal stamping parts for automobiles? Look no further! Our editorial has got you covered with some insightful information!
Processing Capabilities
| Processing Capabilities | Remark | ||
|---|---|---|---|
| Stamping Maximum Part Size | The maximum width of the coil material is 600mm, and the maximum thickness T is 6.0mm | Stamping Maximum Part Size | The three-in-one feeding machine equipped with a 315 ton punch can only limit the material thickness to within 6.0mm |
| Stamping Minimum Part Size | The Minimum width of the coil material is 300mm, and the Minimum thickness T is 1.0mm | Stamping Minimum Part Size | The 160T punch is equipped with an old-fashioned feeder, with a material thickness of no less than 1.0mm |
| Stamped product tolerances | 0.05mm (punching tolerance) | ||
| Resistance welding strength | 25KN (pull-off force experiment) | ||
| Electrophoresis | Film thickness 15-35um, salt spray test 720h without red rust | ||
| Dacromet | Film thickness 8um, salt spray test 720h without red rust | ||
| Galvanization | Film thickness 8-15um, salt spray test 240h without red rust | ||
| Galvanized nickel | Film thickness 8-15um, salt spray test 1500h without red rust |
Manufacturing Processes and Materials
| zhangasn | Manufacturing Processes and Materials | Manufacturing Processes and Materials | |
|---|---|---|---|
Steel Plate | Hot dip galvanized sheet Electro galvanized sheet Tinplate Composite steel plate Color coated steel plate | Aluminum Plate | 5052 stretched aluminum plate 6063 stretched aluminum plate 6082 stretched aluminum plate 5754 stretched aluminum plate 5083 stretched aluminum plate |
Product Testing
Hardness test
A hardness test is typically performed by pressing a specifically dimensioned and loaded object (indenter) into the surface of the material you are testing. The hardness is determined by measuring the depth of indenter penetration or by measuring the size of the impression left by an indenter.
Tensile test
Tensile testing is a destructive test process that provides information about the tensile strength, yield strength, and ductility of the metallic material. It measures the force required to break a composite or plastic specimen and the extent to which the specimen stretches or elongates to that breaking point.
Blue light scanning
Blue light scanning is a high-precision dimensional measurement method that scans an object into a three-dimensional model on the basis of which a series of dimensional measurements can be made. It is done by projecting a blue light raster on the surface of the object and using a high precision camera to capture the raster
Roughness testing
A roughness tester is used to quickly and accurately determine the surface texture or surface roughness of a material. A roughness tester shows the measured roughness depth (Rz) as well as the mean roughness value (Ra) in micrometers or microns (µm).
Processing Capacity
How many years of experience do we have in the processing of automotive components? Our products cover suspension, shock absorption, and other systems in automobiles, providing services to global brands
Process Flow
- Automatic pipe cutting-Numerical control-CNC-Automatic inspection –packing
- Cold Extrusion forming-Numerical control-CNC-Surface treatment(galvanization, Zinc nickel alloy,heat treatment,cataphoresis,Daromet)-automatic assembly- automatic inspection-packing
- Laser cutting-stamping-welding(Resistance welding ,Argon Arc Welding)-pressing Rivet- automatic assembly- Surface treatment(galvanization, Zinc nickel alloy,heat treatment,cataphoresis,Daromet)- automatic assembly-automatic inspection-packing
- Forging-Numerical control-CNC-Surface treatment(galvanization, Zinc nickel alloy,heat treatment,cataphoresis,Daromet)- automatic assembly-automatic inspection-packing
Project Management Process
Requirement input (drawing. standard technical requirement)
1
Quotation
11
Quotation
12
Products planning (CAE analyse,prem-inary planning)
13
Products design (sample –softmold -DV)
14
Process design (batch production)
15
Product validation
16
Sample(PV-PPAP)
17
2TP
18
OTS
19
INDUCED CONVERSION PLATE
Details of induced transformation section
Cooperative Partner
Company Advantages
TEAM
A professional technical team of CAE analysis, mold design, CNC, prototyping and project management
Efficient
Intelligent and digital integration of management mechanism
Quality
Perfect quality control system and project management system in the automotive industry
Quality
More than 10 years of experience in the automotive industry, serving first-line auto parts companies, products are ultimately used in mainstream carmakers
Quality
Flattening management, fast response, increased service efficiency
Quality
The company is equipped with green photo voltaic energy to promote sustainable development
Company Certificates
Frequently Asked Questions
How many years of experience do we have in the processing of automotive components? Our products cover suspension,shock absorption, and other systems in automobiles, providing services to global brands
After receiving detailed information(your 2D/3D drawings), we will quote you within 12 hours. If the quote is delayed by some reasons, we will notify you.
Contact Us
Complete control over products allows us to ensure our customers receive the best quality prices and service
INQUIRY FORM
After years of devepopment, the company's welding technology mainnly includes gas shielded welding, arc welding, laser welding and kinds of welding technologies, combined with automatic assemble lines, through Ultrasonic Testing (UT), Radiographic Testing(RT), Magnetic particle Testing(MT) Penetrant Testing(PT), Eddy Current Testing(ET), Pull-off force of testing, to achieve high capacity, high quality and safer welding assemblies, we could supply CAE, MOLDING and 24-hour quick quotation to provide customers with better service for chassis stamping parts and maching parts.
- Various automotive accessories
- Over 12 years of experience in mechanical processing
- Achieve strict precision machining and tolerances
- Consistency between quality and process
- Can achieve customized services
- On time delivery