Manufacturing Of Car Parts On CNC Machines
Manufacturers of motor vehicle components must respond very quickly to changes in the market. They need to quickly respond to the introduction of new environmental norms and standards, the emergence of new technologies and changing requirements of automakers. At Shaoyi Precision Machining, we are constantly striving to improve our processes to keep up with these changes.
What Car Parts Do We Make
Common CNC Machined Automotive Parts Include: Suspension parts、Exhaust components、Fuel rails、Dowel Pins、Fluid system components、Brake System Components、Bushings、Emission system components、Timing Covers、Valve Retainers.
At Shaoyi Precision Machining, we already have experience working with car manufacturers and manufacturers of components or units from Germany, Denmark and Sweden. We understand the specifics of this industry. And we offer conditions that will help your company continue stable growth.
Gearboxes
Within a car transmission, there are 7 main components that are important to understand. Each one functions in a particular way, working together as a whole to give power to your car.Major parts of the automatic transmission include the torque converter, hydraulic pump, planetary gears, clutches, and brakes.
Cylinder Heads
A cylinder head assembly typically consists of the following components: Cylinder head: it is located above the cylinder block, covering the cylinder. While sealing the cylinder, it provides positions for installing intake and exhaust valves. It also includes valve seat, valve guide, and other parts.
Fuel Rail
It is part of your vehicle's ignition system. The pipe resembles a rail and has a pocket for each injector. It has an inlet for the fuel supply, and includes the fuel pressure regulator (FPR). The fuel pressure sensor, which is also mounted on the rail, measures the pressure of the fuel in the rail.
Car Suspension
There are three basic types of suspension components: linkages, springs, and shock absorbers. The linkages are the bars and brackets that support the wheels, springs and shock absorbers. Springs cushion the vehicle by dampening shock loads from bumps and holes in the road.
Requirements For Car Parts
Here’s our production requirement for ourselves：
1.Strictly adhere to the stipulated production deadlines of each batch.2.Respond quickly to changes in drawings. Details are constantly being improved.
3.Adhere to very high surface requirements when it comes to key engine parts.
4.Adhere to the requirements for electrical conductivity.
5.Respond quickly to designer comments.
Order The Production Of Car Parts
Send us a drawing of your item right now.
Processing Capabilities
| Processing Capabilities | Processing Capabilities | ||
|---|---|---|---|
| Maximum part Size | 300mm*200mm*200mm | Perpendicularity | 0.05mm |
| Minimum Part Size | 8mm*6mm*4mm | Oxidize | Film thickness 8-15um |
| Tolerances | 0.02mm | Heat treatment | Hardness 28°-65° |
| Concentricity | 0.05mm | Electrophoresis | Film thickness 15-35um, salt spray test 720h without red rust |
| Remark |
Manufacturing Processes and Materials
| zhangasn | Manufacturing Processes and Materials | Manufacturing Processes and Materials | |
|---|---|---|---|
CNC Machining Materials | Metals Aluminum Brass Copper Stainless Steel Steel Alloy Steel Mild Low Carbon Titanium | Pipe Processing | steel tube Carbon tube Alloy pipe stainless steel pipe Aluminum alloy plate 6061 Aluminum 6082 Aluminum 7075 Aluminum |
Cold Extrusion | steel Carbon steel Alloy steel stainless steel Aluminum 6061 Aluminum 6082 Aluminum 7075 Aluminum |
Product Testing
Hardness test
A hardness test is typically performed bypressing a specifically dimensioned andloaded object (indenter) into the surfaceof the material you are testing. Thehardness is determined by measuring thedepth of indenter penetration or bymeasuring the size of the impression leftby an indenter.
Tensile test
Tensile testing is a destructive testprocess that provides information aboutthe tensile strength, yield strength, andductility of the metallic material. ltmeasures the force required to break acomposite or plastic specimen and theextent to which the specimen stretchesor elongates to that breaking point.
Blue light scanning
Blue light scanning is a high-precisiondimensional measurement method thatscans an objectinto a three-dimensionamodel on the basis of which a series ofdimensional measurements can be madelt is done by projecting a blue light rasteron the surface of the object and using ahigh precision camera to capture theraster.
Roughness testing
A roughness tester is used to quickly alaccurately determine the surface textulor surface roughness of a material. Aroughness tester shows the measuredroughness depth (Rz) as well as the meroughness value(Ra) in micrometers olmicrons(um).
Project Management Process
Requirement input (drawing. standard technical requirement)
1
Quotation
2
Starting
3
Products planning (CAE analyse,prem-inary planning)
4
Products design (sample –softmold -DV)
5
Process design (batch production)
6
Product validation
7
Sample(PV-PPAP)
8
2TP
9
OTS
10
Cooperative Partner
Company Advantages
TEAM
A professional technical team of CAE analysis,mold design, CNC,prototyping and project management
Efficient
Intelligent and digital integration of management mechanism
Quality
Perfect quality control system and project management system in the automotive industry
Experience
More than 10 years of experience in the automotive industry,serving first-line auto parts companies,products are ultimately used in mainstream carmakers
Service
Flattening management,fast response, increased service efficiency
Sustainable
The company is equipped with green photo voltaic energy to promote sustainable development
Company Certificates
Frequently Asked Questions
How many years of experience do we have in the processing of automotive components? Our products cover suspension,shock absorption, and other systems in automobiles, providing services to global brands
After receiving detailed information(your 2D/3D drawings), we will quote you within 12 hours. If the quote is delayed by some reasons, we will notify you.
Contact Us
Complete control over products allows us to ensure our customers receive the best quality prices and service
INQUIRY FORM
After years of devepopment, the company's welding technology mainnly includes gas shielded welding, arc welding, laser welding and kinds of welding technologies, combined with automatic assemble lines, through Ultrasonic Testing (UT), Radiographic Testing(RT), Magnetic particle Testing(MT) Penetrant Testing(PT), Eddy Current Testing(ET), Pull-off force of testing, to achieve high capacity, high quality and safer welding assemblies, we could supply CAE, MOLDING and 24-hour quick quotation to provide customers with better service for chassis stamping parts and maching parts.
- Various automotive accessories
- Over 12 years of experience in mechanical processing
- Achieve strict precision machining and tolerances
- Consistency between quality and process
- Can achieve customized services
- On time delivery