Manufacturing Of Car Parts On CNC Machines

Manufacturers of motor vehicle components must respond very quickly to changes in the market. They need to quickly respond to the introduction of new environmental norms and standards, the emergence of new technologies and changing requirements of automakers. At Shaoyi Precision Machining, we are constantly striving to improve our processes to keep up with these changes.

What Car Parts Do We Make

Common CNC Machined Automotive Parts Include: Suspension parts、Exhaust components、Fuel rails、Dowel Pins、Fluid system components、Brake System Components、Bushings、Emission system components、Timing Covers、Valve Retainers. At Shaoyi Precision Machining, we already have experience working with car manufacturers and manufacturers of components or units from Germany, Denmark and Sweden. We understand the specifics of this industry. And we offer conditions that will help your company continue stable growth.

Gearboxes

Within a car transmission, there are 7 main components that are important to understand. Each one functions in a particular way, working together as a whole to give power to your car.Major parts of the automatic transmission include the torque converter, hydraulic pump, planetary gears, clutches, and brakes.

Cylinder Heads

A cylinder head assembly typically consists of the following components: Cylinder head: it is located above the cylinder block, covering the cylinder. While sealing the cylinder, it provides positions for installing intake and exhaust valves. It also includes valve seat, valve guide, and other parts.

Fuel Rail

It is part of your vehicle's ignition system. The pipe resembles a rail and has a pocket for each injector. It has an inlet for the fuel supply, and includes the fuel pressure regulator (FPR). The fuel pressure sensor, which is also mounted on the rail, measures the pressure of the fuel in the rail.

Car Suspension

There are three basic types of suspension components: linkages, springs, and shock absorbers. The linkages are the bars and brackets that support the wheels, springs and shock absorbers. Springs cushion the vehicle by dampening shock loads from bumps and holes in the road.

CNC Product Advantages

Automatic Rate

We possess an automatic material feeding pipe cutting machine and a 100% bushing inspection equipment,enabling automated production that effectively reduces costs and increases efficiency.

Personalized Customization

The R&D technical team consists of over 20 people.The average age is 33 years old. We prioritize stringent standards, meeting high-quality demands, and fostering innovation for diverse automotive needs. Our focus is on pushing product development boundaries.

Statistical Process Control (SPC)

SPC, which stands for Statistical Process Control, is a method of using statistical techniques to monitor and manage production processes. It involves collecting and analyzing data to ensure consistent product quality.

Ultrasonic Cleaning Equipment

We have ultrasonic cleaning equipment, if the customer has high requirements for the product, we can carry out ultrasonic cleaning to ensure that the product surface is free of impurities.

APQP

Shaoyi Provides Stamping parts Services to the Automotive Industry

In addition, Shaoyi is also capable of metal stamping parts .In the automotive industry ,these auto stamping parts require high-quality and high-precision metal stamping parts to be combined, our products meet the required conditions in all aspects.

Manufacturing Processes and Materials

zhangasn	Manufacturing Processes and Materials		Manufacturing Processes and Materials
CNC Machining Materials	Metals Aluminum Brass Copper Stainless Steel Steel Alloy Steel Mild Low Carbon Titanium	Pipe Processing	steel tube Carbon tube Alloy pipe stainless steel pipe Aluminum alloy plate 6061 Aluminum 6082 Aluminum 7075 Aluminum
Cold Extrusion	steel Carbon steel Alloy steel stainless steel Aluminum 6061 Aluminum 6082 Aluminum 7075 Aluminum

Requirements For Car Parts

Here is our production requirement for ourselves： 1.Strictly adhere to the stipulated production deadlines of each batch. 2.Respond quickly to changes in drawings. Details are constantly being improved. 3.Adhere to very high surface requirements when it comes to key engine parts. 4.Adhere to the requirements for electrical conductivity. 5.Respond quickly to designer comments.

Processing Capacity

Phosphating

Blackening

Electrophoresis

Spray Molding

Baking Paint

Galvanizing

Copper Plating

Nickel Plating

Galvanized Brocade Alloy

Dacromet

Order The Production Of Car Parts

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Experimental Equipment

3D Blue Light Scanner

Coordinate Measuring Machine

Hardness Tester

Optical Profile Projector

Roughness Meter

Universal Testing Machine

Processing Capabilities

	Processing Capabilities		Processing Capabilities
Maximum part Size	300mm200mm200mm	Perpendicularity	0.05mm
Minimum Part Size	8mm6mm4mm	Oxidize	Film thickness 8-15um
Tolerances	0.02mm	Heat treatment	Hardness 28°-65°
Concentricity	0.05mm	Electrophoresis	Film thickness 15-35um, salt spray test 720h without red rust
Remark

Digital Management

Design and CAE analysis

1.Production management MES system enables enterprises to achieve lean production.

2.The customer MES system meets their rapid delivery needs.

3.The quality management MES system allows for immediate quality feedback and rapid response.

4.The MES system for production progress achieves controllable factory processes.

5.Real time management of MES systems enables enterprises to achieve transparent management.

Packaging and Shipping

We can provide diversified packaging solutions according to your requirements or product characteristics, and we can provide you with free box design service in 8 languages. And we have a professional cargo agent, can make your goods can be safe to all parts of the world!

Product Testing

Hardness Test

A hardness test is typically conducted by applying a specifically dimensioned and loaded object (an indenter) onto the material's surface for testing. Hardness is determined either by measuring the depth of indenter penetration or by assessing the size of the impression left by the indenter.

Tensile Test

Tensile testing is a destructive testing process that yields valuable information about the tensile strength, yield strength, and ductility of metallic materials. It measures the force needed to fracture a composite or plastic specimen and the degree to which the specimen stretches or elongates until reaching that breaking point.

Blue Light Scanning

Blue light scanning is a high-precision dimensional measurement method that creates a three-dimensional model of an object, enabling a series of dimensional measurements. This process involves projecting a blue light grid onto the object's surface and employing a high-precision camera to capture the grid.

Roughness Testing

A roughness tester is employed for the rapid and precise assessment of the surface texture or roughness of a material. This device provides measurements of both the roughness depth (Rz) and the mean roughness value (Ra), expressed in micrometers or microns (μm).

Project Management Process

Requirement input (drawing,standard technical requirement)

Quotation

Starting

Products planning (CAE analyse,prem-inary planning)

Products design (sample –softmold -DV)

Process design (batch production)

Product validation

Sample(PV-PPAP)

2TP

OTS

Cooperative Partner

Company Advantages

TEAM

A professional technical team comprising experts in CAE analysis, mold design, CNC, prototyping, and project management.

Efficiency

Integration of intelligent and digital management mechanisms.

Quality

A flawless quality control system and project management system tailored for the automotive industry.

Experience

Over a decade of experience in the automotive sector, serving leading auto parts companies, with products ultimately utilized by mainstream automakers.

Service

Streamlined management, rapid response, and enhanced service efficiency.

Sustainable

Our commitment to sustainability includes the implementation of green photovoltaic energy solutions to promote eco-friendly development.

Company Certificates

Frequently Asked Questions

How many years of experience do we have in the processing of automotive components? Our products cover suspension,shock absorption, and other systems in automobiles, providing services to global brands

After receiving detailed information(your 2D/3D drawings), we will quote you within 12 hours. If the quote is delayed by some reasons, we will notify you.

Complete control over products allows us to ensure our customers receive the best quality prices and service

INQUIRY FORM

After years of devepopment, the company's welding technology mainnly includes gas shielded welding, arc welding, laser welding and kinds of welding technologies, combined with automatic assemble lines, through Ultrasonic Testing (UT), Radiographic Testing(RT), Magnetic particle Testing(MT) Penetrant Testing(PT), Eddy Current Testing(ET), Pull-off force of testing, to achieve high capacity, high quality and safer welding assemblies, we could supply CAE, MOLDING and 24-hour quick quotation to provide customers with better service for chassis stamping parts and maching parts.

Various automotive accessories
Over 12 years of experience in mechanical processing
Achieve strict precision machining and tolerances
Consistency between quality and process
Can achieve customized services
On time delivery